News

Short bag filling mode

The mushrooms mainly grown in short bag cultivation bags include: Enoki mushroom, Pleurotus eryngii, Mushroom edulis, White jade mushroom, Pleurotus eryngii, Ganoderma lucidum, Black fungus, etc.

The "three-piece set" consists of an upper cover, a lower plug (cover) and a plastic ring sleeve. A non-woven air filter disc (density: 140 g/m2) is sandwiched between the upper cover and the lower plug. The outside air enters through the side of the top of the upper cover, is filtered by the non-woven filter disc, and then exchanges with the carbon dioxide in the fungus bag. This three-piece sealing method after filling has become a common mode for cultivation.

At present, many professional machinery companies are constantly developing cultivation bag filling equipment, and the efficiency is constantly improving. 1.6, 1.8, 2.0, and 25 versions of filling equipment have appeared successively, reducing the amount of labor and gradually moving towards automation. For example, the 3.0 version of the fully automatic filling machine, one employee can look after three machines, which can meet the plan of producing 50,000 bags per day. It has been running stably for 2 years and has been rapidly promoted, completing the gorgeous transformation from semi-manual to fully automatic production. Automatically put on plastic bags, drop materials, punch holes, compact twice, tie mouth, drop rings, and buckle plastic plugs. Now, after filling, the "three-piece set" automatically sealed cultivation bags are automatically sent to the turnover baskets in rows of three bags, with a total of 4 rows and 12 bags per basket. Through the cooperation of the roller assembly line and the racking machine, the material bags are automatically layered into the sterilization rack. Finally, they are sent to the autoclave for sterilization by forklift. As a result, the development of loading and unloading machinery has been promoted, and the traditional roller conveying system has formed a short bag fully automatic filling production chain, realizing nearly unmanned production.

Edible fungus cultivation follows the Chinese bag cultivation and Japanese and Korean bottle cultivation technology routes. In fact, the special equipment for bag and bottle cultivation modes is almost the same in terms of mechanical efficiency and quality, but they are also facing the current sluggish market and look forward to the recovery of the market.

There are many varieties of edible and medicinal fungi and amorphous volumes, so most machines are non-standard products. Before purchasing equipment, the mushroom bag center must understand the functions and working modes of each manufacturer's equipment, and evaluate its stability, reliability, mechanical efficiency (how many employees can be replaced), maintenance failure rate, etc., "you get what you pay for".

Wokou filling mode: Wokou technology is widely used in black fungus cultivation. There are horizontal (vertical) filling Wokou stick insertion machines, and their working process is: automatic bagging - automatic packaging - automatic Wokou - automatic stick insertion - automatic basket loading. The horizontal filling Wokou stick insertion basket loading machine can produce 1,600 bags per hour. There is also a fully automatic Wokou inoculation machine.